Physical Foam Lines

Fine International's gas injection foam extrusion line is designed with the latest foam technology to achieve the most uniform mechanically and electrical coaxial dielectric.  Our technology employs a patented  designed 40:1 L/D screw provides exceptionally stable and homogeneous extrudate with exceptionally fine cell structure.  The high pressure gas injection system controls the gas flow rate by using our PreciseFlow gas control system.

Our lines are configured for the particular product range required for the application.  A minicoaxial line will be configured with 30 - 40 MM foam extruder, 400 mm dual wheel capstan and 400 mm dual wheet wet capstan.  A standard high speed drop CATV line will be configured with a 90 MM foam extruder.  An RF line will be configured with 120 mm foam extruder with gear pump, 1500 mm conductor capstan, linear caterpillar capstan and single portal takeup.  A more detailed view of a 90 mm RG type foam line configuration follows.
 

Standard 90 MM Foam Extrusion Line Configuration:

   1)    800 mm Driven Conductor Payoff
  2)    Dancer
  3)    1500 mm Dual Wheel Capstan with tension control
  4)    Induction Preheater
  5)    30 mm 24:1 L/D Inner layer Extruder
  6)    Gas Injection System
  7)    90 mm 40:1 L/D Foam Extruder
  8)    Extrusion Gear Pump
  9)    Control Panel
10)    Cooling Trough System
11)    Diameter/Capacitance System
12)    1500 mm Belt Wrap Capstan
13)    Dancer
14)    800 mm Dual Takeup
Product
Conductor
(mm)
Dielectric
(mm)
Line Speed
(MPM)
Foam
(%)
Gas Amount
(Ln/min)
RG-6
1.02
4.57
250
64
3.00
RG-11
1.63
7.11
120
70
3.20
Series 412
2.15
9.00
70
74
3.30
Series 540
3.15
13.03
40
75
3.50
Series 750
4.19
17.20
25
78
3.60
LCF 7/8
9.10
22.00
12
80
3.80
Quality Parameters:    Diameter:   ± 1%
                                                                                  Capacitance: ± 1 pF/m
Fine International
 
Machinery Offerings
Foam Extrusion Lines
N2-400 Gas Injection Systems
Payoff
Preheater
Capstan
Extruder
Control Panel
Takeup
UV Coloring Machine
Ancillary Extrusion Line Elements

 
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  Contact Information
Fine International Corporation
106 Apple Street, Suite 116
Tinton Falls, NJ 07724
Phone:  732-933-0040
Fax:  732-933-4005
Email:  sales@fineinternational.com
leewu@aol.com

www.FineInternational.com